After multiple rounds of iteration with a wide variety of materials, SeaFoundry was able to match a manufacturing process called injection molding, with a material that was able to meet the mechanical requirements called polycaprolactone. This thermoplastic is commonly used in stents and other medical devices, and is durable but can be degraded over time in the marine environment through bacterial metabolism. This breakthrough enabled SeaFoundry to design geometries that could be produced at scale and enable the practitioners with a streamlined approach to handling both in the nursery and at the outplanting site.
To test these designs, more than 500 fragments comprising multiple species and individual genotypes of coral were populated onto the Resilience Inventory Software at several locations, including Mote Marine Lab’s Summerland Key nursery and the Center for Marine Innovation in Punta Cana. Here, they were evaluated for their ability to streamline aquaculture growth by eliminating labor associated with labeling the ceramic or concrete plugs that are typically used to carry individual micro fragments, and the difficulties of keeping them clustered during operations like cleaning or transit in preparation for outplanting. This iterative evaluation and refinement was guided by a diverse network of restoration experts with experience in on-land micro fragmentation and husbandry techniques as well as outplanting micro fragments onto the reef.
About 4 months after fragmenting the corals onto the Resilience Inventory Software and providing husbandry for them in the land based nurseries, outplanting teams loaded them into coolers for outplanting. Because the units, called Resilience Inventory Software, are easier to transport than a multitude of individual plugs, loading the boat and offloading them into the water was a more streamlined process, and most importantly, because they are modular and flexible, divers were able to more efficiently handle the groupings of corals that can be tacked "matt" onto the reef.